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ARE YOU ALL WASHED OUT? – YOU SHOULD BE!
Mike Golby
No,
I am not talking of being knackered working in defence of The Realm or
as one of Bush’s mercenaries (can I say that?) but read on and all will
become clear!
Late in 2004 I
crashed my Zlin 50L, a Czech aerobatic aircraft dating back to the mid
1970s, following a disastrous decision to turn back following an engine
failure. Yes, I know I’m a plonker but I really did think……… However,
the gusty conditions, lack of speed and height, and bad piloting meant I
could not complete the downwind turn and it all ended up in a bit of a
mess with the wing being badly damaged, a smashed cowling and few chunks
taken out of the fuselage. As I had a love - hate relationship with the
aircraft I nearly binned it but hung on to the wreckage to make a
decision when I was in a better frame of mind.
I say love – hate
because it was my first own design scale job and it looked good. It was
a charm to fly but when it came to landing it all got a bit traumatic.
The reason behind this was that I decided not to incorporate wing
washout as I felt it unnecessary because of the wing’s low aspect ratio.
How wrong can you get! When it stalled the whole wing stalled without
any wobble, wing drop or any other indication and the aircraft then
emulated an Otis high speed lift in descend mode. If I was lucky and had
enough height the resulting panic throttle increase would pull me out
but not always.
This resulted in some
heavy arrivals over the years which caused the wing to break along the
stress raiser between the aileron cut out and a cut out in the leading
edge to accommodate the undercarriage mounting. This was repaired on at
least two occasions using local reinforcing sub-spars and loads of epoxy
with the inevitable increase in weight.

After discussing the
possible rebuild with Colin Waite, your friendly and good looking
editor, he offered to make up a new set of foam wings for me, this time
incorporating 2 degrees of washout. (I may need another set of wings one
day, hence the flattery.) We discussed how I could rectify the wing’s
weak point and within a few weeks the most gorgeous set of balsa covered
wings arrived. The repairs got underway during 2005 interspersed with
other projects. Weight of the repaired aircraft was much the same as
before because the wing had been beefed up using a full depth ply
sub-spar at the front and full span spruce spars on the aileron hinge
line. I also suspect that Colin used proper foam (Virgin Bead…… Ed) for
the cores as opposed to the original builder’s foam that I used! Total
weight was 11lbs which gave me a little cause for concern as it is only
72 ins span.
The aircraft was test
flown earlier this year and it was a delight. The new wing was so
accurately cut that it only required one click of aileron trim for level
flight and tracking through inside and outside loops was absolutely
straight. The inclusion of washout has made the stall predictable as the
aircraft now wobbles significantly before gently dropping a wing. This
means that I am a lot happier flying it slowly and I do not have to land
it on the fast side to be safe. This together with the high and stalky
undercarriage used to result in some horrible yet entertaining bounces
if touch down was less than absolutely perfect.
However, one problem
remains. The aircraft still has the strange characteristic of the
elevator becoming more sensitive as it slows down making approaches and
the flare out a bit tricky. I have partially overcome this by increasing
the elevator exponential but why it does this, defeats me. My basic
aerodynamics and experience indicate the opposite is usually the case
with elevator authority getting less as speed decreases. Can anybody out
there offer an explanation? Is it anything to do with the short couple
between the wing and tailplane? Does the C of P move towards the C of G
with a decrease in airspeed even though the aircraft’s attitude is the
same resulting in less pitch stability?
Notwithstanding this
niggle, the effort of repairing the aircraft was really worthwhile,
considering I nearly binned it. I cannot thank Colin enough for making
up the new wing, complete with washout of course!
Mike Golby
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